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Hidden Structural Flaws

Like people, no two condos are the same. Establishing methods of managing all types of condos by the same rules and standards is fruitless. A 40-year-old high-rise condo on the beach in York County needs a different maintenance plan than a community of new wood-framed duplexes in Franklin County. Following the collapse of the Champion Towers in Surfside, Florida, state legislators and condo industry leaders across the country have been scrutinizing past best practices of condo capital repairs with mixed results. As an example, earlier this year Florida signed into law the “Florida Condo Safety Act.”

This well-intentioned Florida legislation will require structural inspections by licensed engineers of all 25-plus-year-old condo buildings of at least three stories and within three miles of the coast as well as 30-plus-year-old buildings everywhere else. The law also will require all condos to have enough money in their reserves by 2025 to maintain these buildings’ structural integrity. At first thought one might think, “what’s wrong with that?” The problem is 2 million Floridians live in these 30-plus-year-old buildings, and Florida has 1.5 million condo units and 28,000 community associations. Where will these condo boards find the engineers or architects needed to fulfill the law’s goals? Needless to say, changes will need to be made in the next Florida legislative session.

Finding & Diagnosing Flaws

So how can Missouri condos avoid Florida’s dilemma? Missouri’s condo inventory is beginning to age. Older buildings can hide their structural flaws, which only can be revealed by looking for them. Whether it is water infiltration, spalling concrete, crumbling brick, or cracking wood, it is only a matter of time for some of Missouri’s aging condos to need similar inspections and repair. The villain in most façade or structural frame failure mysteries is typically water. It causes corrosion, erosion, internal leaking, paint peeling, rot, settlement, and a host of other building woes. If your building has concrete elements suffering from spalling or cracking it might be due to the reinforcing steel in the concrete becoming heavily corroded due to water penetrating the surface. Ordinary rust scale expands with incredible force per square inch when confined, think bulldozer power.

Many absorptive façade materials (concrete, sandstone, mortar, fired-clay masonry) can be seriously damaged by cyclical freezing and thawing of water entering the material through natural porosity or surface hairline cracks. These pockets of moisture can become trapped in façade walls whose freezing can expand causing further cracking, spalling, or displacing adjacent masonry by a phenomenon called ice lensing.

This spalling can create dramatic loss of structural integrity to parapet walls, retaining walls, and cantilevering decks, not to mention the safety hazards from falling façade components. Complicating the diagnosis problems and the repair solutions is that spalling concrete can be caused by other forces other than water. Similar concrete failures can manifest themselves by compression, tension, or vibration overloading.

Materials Matter

Equally important in a façade or frame investigation is understanding what materials make up these structural elements, as looks can be deceiving. Most of the old brick buildings in major cities use the exterior brick to support the interior floor framing and are thus called “bearing wall masonry.” These heavy walls were designed to prevent moisture from entering into the building’s interior spaces by the brick absorbing water in its multi-layers of brick and drying out when the weather improved. Over a hundred years ago, steel framing was introduced, allowing the building designer to hang the exterior façade skin on the perimeter of the frame to produce more lightweight and cost-effective buildings. Today’s brick building uses brick as a veneer in which the brick is only the first line of defense against water infiltration. The brick actually shields the true water barrier sheathing behind a cavity space. This cavity acts as a drainage channel with weep holes at the bottom of the brickwork.

Similarly, many older buildings are covered with a stucco façade surface, which is a cement parge coating over a steel lattice similar to plaster placed onto wood lathe strips. Modern buildings use an exterior insulation finishing system (EIFS) seen on many condominium and retail building exteriors. An EIFS façade depends on interior drainage surfaces and is totally different in repair methods than stucco.

Investigative Techniques

In addition to judging the cause of the façade problem, it is important to determine its seriousness and whether immediate repair steps are necessary or whether it is not an “active” problem that can be set aside to allow other more pressing issues requiring capital outlays from the reserve fund.

To address these questions, there are a variety of invasive and non-invasive techniques to investigate the problem. If the concern is corroding imbedded steel, there are firms providing chloride ion content testing of concrete or mortar to gather quantitative evidence of corrosion potential. Simple stain gages can be placed over cracks to detect active movement. Infrared thermography can discover unseen façade connection failures, delaminations, or thermal “short circuits” due to wet insulation. There are a variety of water moisture content meters available at building supply stores and woodworker hobby shops that can accurately detect and measure moisture in a variety of materials including wood, drywall, and concrete.

So the good news is there is plenty an observant building committee or property manager can do to prevent small structural problems from growing into something major.

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5 Ways to Prevent Water Pipes From Breaking

5 Ways To Prevent Water Pipes From Breaking

Ice forming inside of pipes often is not the cause for pipes breaking.  Rather, water pipes typically break when an ice blockage occurs and the freezing and expansion causes an increase in pressure between the ice blockage and a closed faucet downstream of the blockage.  Pipes that are protected by heat or insulation are typically safe, while pipes in crawlspaces, attics, and outside walls are vulnerable to freezing.  Extremely cold weather and holes in the exterior for things such as telephone wire, cable, gas lines, etc. can allow cold air to come in contact with water pipes.   

  1. The water in pipes freeze when heat is transferred to subfreezing air.  Cracks and holes in outside walls near water pipes should be sealed with caulk to keep cold air away from the pipes.   
  2. Kitchen and bath cabinets can prevent heat from reaching the pipes.  It is a good idea to keep the cabinet doors open during a cold spell to let warm air circulate around the pipes.   
  3. Letting a faucet drip during extreme cold weather can help reduce the risk of a pipe freezing.  Pipes can still freeze with running water but by opening the faucet, pressure is relieved between an ice blockage and the faucet.  Even if the pipe freezes the risk of pipes bursting is reduced.   
  4. With exterior piping the best solution may be to have a plumber re-route piping to better protect the piping.  Other options include using electric heating tapes and cables which can be applied to the pipes to keep the water inside from freezing.  Pipe insulation can also be installed to slow the transfer of heat and better protect the pipe.   
  5. When away from the house be careful how low you set the temperature in the house.  Consider draining the water system during extreme weather if leaving the house or during a power outage with no heat source.  Turn off the main water valve and open all the fixtures in the house until the water stops running.   

If you open a faucet and no water comes out you should call a plumber.  If a water pipe bursts turn off the water at an isolation valve or at the main shut off valve usually located where the main enters the house.  Leave the faucet open until repairs are complete.  You may be able to thaw a pipe using handheld hair dryer.  With the faucet open begin heating near the faucet and work upstream on the pipe.   

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Water, Water, Everywhere

Typically when I am discussing water problems with the condo’s property manager or the board, the focus is on leaking roofs, foundations, windows, or other building envelope points of water infiltration.  Instead, this article’s focus will be on water damage problems from inside sources and their prevention.

It is hard to talk about inside water damage without also considering a lengthy discussion of insurance matters, but I’ll try.  The short answer is both the board and the unit owner should confirm the correct policies are in place.  The association’s master insurance policy review should determine if the policy covers both as-built and upgrades (i.e. betterments and improvement clause) or just the walls, floors, and ceiling.  The unit owners should consider sewer/ drain back-up coverage, if the policy does not.  Keep in mind, insurance adjusters are looking for ways to avoid claim payouts.  They will look for the source of the water and whether it was caused by accidental reasons or old age wear and tear; lack of maintenance; or your negligence.

So why is internal water damage such a big deal?  It is because it is the number ONE insurance claim in the nation beating out other high profile claims including tornadoes, hurricanes, and wildfires.  And it is growing.  1 in 50 homes experienced an internal water claim in the five year period of 2013 to 2017 per Verish Analytics ISO who provides insurance industry statistical data.  This 5-year claim rate of 2.05% per dwelling is up from the prior 5-year statistical period rate of 1.44%.  This equates to an average $10,000 per claim and $13 billion in total claims for 2017.  It’s a big deal.

So why is this happening?  The short answer is the trends in condo and HOA development and the aging of residential building inventory across the country.  The burst in condo development in the 1980’s and 2000’s have resulted in many more water sourced appliances in risky locations.  Many homes built in the last 20 to 30 years have laundries on the second floor instead of the more traditional basement location where a leaking hose could be dealt with a mop and bucket.

Some homes can have more than 40 water connections including washing machines; water sourced heat pumps; ice makers; wet bars; filtration systems; extra bathrooms; dishwashers; garbage disposals; indirect hydronic floor heat; and the list goes on.  This partially explains why fire damage claims in the US have declined while water claims have increased, not only in numbers but in amount.  High-end properties are the worst for this increase in water claims.  For homes valued greater than $500,000 the claim sizes have doubled since 2015 while homes valued greater than $1 million have tripled in size according to the Wall Street Journal.

So what’s a property manager, board, or unit owner to do?  Protect the home.  Needless to say, each condo or HOA complex has its own factors of importance.  These factors must be considered and a plan should be established to minimize the potential problems each type of complex should address.  One place to start is the creation of a central maintenance log to record all reported internal water events to determine if there is a trend or pattern.  An aging condo may have experienced a rash of washing machine hose leaks.  This may prompt the property manage to notify unit owners to inspect their own hoses for wear or even hire a plumber to inspect all of the units’ water sourced appliances.  Another HOA may have a population of ‘snow birds’ who should be cautioned to maintain their unit thermostats at a certain level to avoid pipe freeze up while they are vacationing in warmer climates.  Sometimes a global reminder to all unit owners of the location of their central water shut off valve for future water emergencies is a good ounce of prevention.

Needless to say, no matter how much a property manager or board thinks about internal water damage, it often comes down to the individual unit owner being responsible to maintain the unit.  Investing in water sensors at some risky or perennial problem locations may be money well spent.  Educating the unit owners through the association’s newsletter or web site is also a step in the right direction.  Reminders of the importance of maintaining caulk in the tubs and showers; hose connections for all appliances; and periodic observations around the home looking for developing rust; drywall damage; and pooling water can go a long way in preventing a trickle becoming a sea of trouble.

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Article written by Jack Carr, P.E., R.S., LEED-AP, Criterium Engineers

Published in Condo Media May 2019 edition

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